Casting Mold Life
Here’s a concise yet comprehensive explanation of casting mold/die life: Casting Mold/Die Life Definition: The number of quality castings a mold can produce before failure (cracks, wear, deformation) or requiring major repair. Key Terms by Process: Die Casting / Permanent Mold Casting: Die Life (e.g., “This die achieved 150,000 shots before failure”). Measured in cycles/shots. Sand Casting / Investment Casting: […]
The Materials Used for Molds in Metal Casting
The materials used for molds in metal casting vary significantly depending on the casting process, the type of metal being cast, the required production volume, the desired surface finish, dimensional accuracy, and cost considerations. Here’s an overview of common mold materials used in different metal casting processes: 1. Sand Casting Molds (Most Common Process) Mold […]
Metal Stamping
Metal stamping is a type of cold manufacturing procedure that’s purposely used to produce metal sheets into different forms, shapes, and styles of metal. The common misconception that people have with metal stamping is that it is the process of stamping any type of text or design into it. In simpler terms, it is […]
Primary Methods for Preventing Rust on Metal Parts
1. Protective Coatings Paints/Powder Coatings: Create a physical barrier against moisture and oxygen. Epoxy, polyurethane, and enamel paints are common. Powder coating offers superior durability. Metal Plating: Electroplating with corrosion-resistant metals: Zinc (Galvanizing): Sacrificial anode protection for steel. Nickel/Chrome: Decorative and corrosion-resistant. Cadmium: Used in aerospace/military (toxic, requires care). Anodizing (Aluminum): Forms a thick, protective oxide layer via electrolysis. 2. Barrier Films & […]
Enhanced Cutting in Harsh Environments
The first and probably the best benefit of CNC plasma cutting is the better and higher quality of cuts. Unlike laser cutters, which require clean and controlled environments, plasma cutting performs well in rugged industrial settings. CNC plasma cutters function efficiently and effectively in dusty, humid, or high-temperature conditions; ideal for field applications such as […]
How The Tariff Window Period Impacts China’s Import-export Dynamics
The tariff window period significantly impacts China’s import-export dynamics, driving short-term surges in trade, reshaping supply chains, and accelerating strategic adjustments. Based on recent developments (as of June 2025), here’s a concise analysis: 1. Surge in Exports (“Front-Loading Effect”) Accelerated Shipments: During tariff windows, Chinese exporters rush to fulfill orders before higher tariffs take effect. […]
CNC Plasma Cutting Machine
Do you now know and better understand the process of how all the different pieces and components work? If yes, then let’s go ahead and discuss the machine used to conduct the operations. CNC plasma cutting machines are automated systems that use a high-temperature plasma arc to cut through parts and components with accuracy […]
Metal 3D Printing
Here’s a comprehensive overview of metal 3D printing, covering key technologies, processes, materials, and applications: Core Terminology Metal Additive Manufacturing (AM) Direct Metal Printing Metal 3D Printing Primary Technologies 1. Powder Bed Fusion (PBF) Selective Laser Melting (SLM) Fully melts metal powder layer-by-layer using a high-power laser. Produces near-fully dense parts (≥99.9%). Common for reactive metals […]
What is CNC Plasma Cutting?
In a nutshell, CNC plasma cutting is a subtractive process using plasma as the cutting material. The term “CNC,” refers to the machine being used. What this means is, the machine uses a plasma torch and moves in a direction controlled by the computer, allowing workers to focus just in setting it up. With […]
Emerging Processing Technologies for Metal Components
Here’s an overview of emerging processing technologies for metal components, highlighting key innovations and their industrial significance: 1. Additive Manufacturing (AM) of Metal Parts Powder Bed Fusion (PBF): Laser-Based (SLM/LPBF): Uses high-power lasers to selectively melt metal powder layers (e.g., titanium, Inconel). Achieves complex geometries (e.g., internal channels, lattice structures) impossible with traditional methods. Post-process heat […]
