Metal bending, while versatile, presents several challenges that require careful consideration. Material springback is a primary concern, where the metal tends to revert slightly toward its original shape after bending. This can be compensated for by over-bending or using specialized tooling that anticipates the degree of springback based on the metal type and thickness.
The process also faces limitations with thickness and bend radius. Thicker metals and tighter bend radii can increase the risk of material fracture or deformation, necessitating the use of more robust equipment or adjustments in technique. Additionally, safety is paramount in metal bending operations. Proper training, adherence to best practices, and the use of protective gear are essential to prevent accidents and injuries, ensuring a safe workplace while handling heavy machinery and sharp metal edges.
